Mai kera Karfe

Shekaru 15 Ƙwarewar Masana'antu
Karfe

Takaitacciyar hanyoyin kashe mutane goma da aka saba amfani da su

Akwai hanyoyin kashewa guda goma da aka saba amfani da su a cikin tsarin maganin zafi, gami da matsakaici guda ɗaya (ruwa, mai, iska) quenching; dual matsakaici quenching; martensite quenching; martensite graded quenching hanyar da ke ƙasa da ma'anar Ms; bainite isothermal Quenching Hanyar; hanyar quenching fili; precooling isothermal quenching hanyar; Hanyar kwantar da hankali ta jinkirta; hanyar kashe kai; hanyar kashe feshi, da sauransu.

1. Single matsakaici (ruwa, mai, iska) quenching

Matsakaicin matsakaici (ruwa, mai, iska) quenching: Aikin aikin da aka yi zafi zuwa zafin zafi yana kashe shi cikin matsakaicin quenching don kwantar da shi gaba ɗaya. Wannan ita ce hanya mafi sauƙi quenching kuma ana amfani dashi sau da yawa don carbon karfe da gami karfe workpieces tare da sauki siffofi. An zaɓi matsakaicin quenching bisa ga ƙimar canja wurin zafi, ƙarfin ƙarfi, girman, siffar, da sauransu na ɓangaren.

2. Sau biyu matsakaici quenching

Dual-matsakaici quenching: The workpiece mai tsanani zuwa quenching zafin jiki ne da farko sanyaya zuwa kusa da Ms batu a cikin quenching matsakaici tare da karfi sanyaya iya aiki, sa'an nan kuma canjawa wuri zuwa jinkirin-sanyi quenching matsakaici don kwantar da dakin zafin jiki don isa daban-daban quenching sanyaya. kewayon zafin jiki kuma suna da Ingantacciyar ingantacciyar ƙimar sanyaya. Ana amfani da wannan hanyar sau da yawa don sassa masu hadaddun sifofi ko manyan kayan aikin da aka yi da ƙarfe mai ƙarfe da ƙarfe mai ƙarfe. Hakanan ana amfani da karafa na kayan aikin carbon. Kafofin watsa labarai masu sanyaya da aka saba amfani da su sun haɗa da mai-ruwa, ruwa-nitrate, iska-ruwa, da iska mai. Gabaɗaya, ana amfani da ruwa azaman matsakaiciyar sanyaya mai saurin kashewa, kuma ana amfani da mai ko iska azaman matsakaicin sanyaya jinkirin. Ba kasafai ake amfani da iska ba.

3. Martensite quenching

Martensitic graded quenching: da karfe ne austenitized, sa'an nan kuma immersed a cikin wani ruwa matsakaici (gishiri wanka ko alkali bath) tare da zazzabi dan kadan mafi girma ko dan kadan kasa fiye da babba Martensite batu na karfe, da kuma kiyaye ga wani dace lokaci har zuwa ciki da kuma saman sassan ƙarfe na waje Bayan yadudduka sun kai matsakaicin zafin jiki, ana fitar da su don sanyaya iska, kuma austenite mai sanyi a hankali yana canza shi zuwa martensite yayin aikin quenching. Ana amfani dashi gabaɗaya don ƙananan kayan aiki tare da sifofi masu rikitarwa da ƙaƙƙarfan buƙatun nakasu. Hakanan ana amfani da wannan hanyar don kashe ƙarfe mai sauri da kayan aikin ƙarfe mai ƙarfi da ƙura.

4. Hanyar quenching Martensite a ƙasa Ms batu

Martensite graded quenching Hanyar a kasa Ms batu: Lokacin da wanka zafin jiki ne m fiye da Ms na workpiece karfe kuma mafi girma fiye da Mf, da workpiece kwantar da sauri a cikin wanka, da kuma guda sakamakon kamar graded quenching za a iya samu lokacin da girman ne ya fi girma. Sau da yawa ana amfani dashi don manyan kayan aikin ƙarfe tare da ƙarancin hardenability.

5. Bainite isothermal quenching Hanyar

Hanyar quenching Bainite isothermal: Ana kashe kayan aikin a cikin wanka tare da ƙananan zafin jiki na bainite na karfe da isothermal, saboda ƙananan canjin bainite ya faru, kuma ana kiyaye shi a cikin wanka na tsawon mintuna 30 zuwa 60. Tsarin bainite austempering yana da matakai guda uku: ① austenitizing jiyya; ② maganin kwantar da hankali bayan austenitizing; ③ bainite isothermal magani; fiye da amfani a gami karfe, high carbon karfe kananan-size sassa da ductile baƙin ƙarfe simintin gyaran kafa.

6. Hanyar quenching mahadi

Hanyar quenching mahadi: da farko quench da workpiece zuwa kasa Ms don samun martensite tare da wani juzu'i juzu'i na 10% zuwa 30%, sa'an nan kuma isotherm a cikin ƙananan bainite zone don samun martensite da bainite Tsarin for girma giciye-sashe workpieces. Ana amfani da Alloy kayan aiki karfe workpieces.

7. Precooling da isothermal quenching Hanyar

Pre-sanyi isothermal quenching Hanyar: wanda kuma ake kira dumama isothermal quenching, da sassa da aka fara sanyaya a cikin wani wanka tare da ƙananan zafin jiki (mafi girma fiye da Ms), sa'an nan kuma canjawa wuri zuwa wani wanka tare da mafi girma zafin jiki don sa austenite ya fuskanci isothermal canji. Ya dace da sassa na karfe tare da rashin ƙarfi mara ƙarfi ko manyan kayan aikin da dole ne a cire su.

8. Hanyar kwantar da hankali da jinkiri

Hanyar kwantar da jinkiri: An fara sanyaya sassan a cikin iska, ruwan zafi, ko wankan gishiri zuwa zafin jiki da ya fi Ar3 ko Ar1, sannan a yi kashe matsakaicin matsakaici. Ana amfani da shi sau da yawa don sassa masu hadaddun sifofi da kauri daban-daban a sassa daban-daban kuma suna buƙatar ƙananan nakasu.

9. Hanyar kashewa da zafin kai

Hanyar kashewa da zafin kai: Duk aikin da za a sarrafa yana mai zafi ne, amma yayin quenching, kawai ɓangaren da ake buƙatar taurare (yawanci ɓangaren aiki) ana nutsar da shi cikin ruwa mai kashewa kuma a sanyaya. Lokacin da launin wuta na ɓangaren da ba a nutse ba ya ɓace, nan da nan cire shi a cikin iska. Matsakaici tsarin kwantar da hankali. Hanyar quenching da zafin kai yana amfani da zafi daga ainihin wanda ba a sanyaya gaba ɗaya ba don canjawa wuri zuwa saman don fushi. Kayayyakin da aka saba amfani da su don jure tasiri kamar su chisels, naushi, guduma, da sauransu.

10. Hanyar kashewa

Hanyar kashewa: Hanyar kashewa wanda ake fesa ruwa akan kayan aikin. Ruwan ruwa na iya zama babba ko ƙarami, dangane da zurfin da ake buƙata na quenching. The fesa quenching Hanyar ba ta samar da wani tururi film a saman na workpiece, don haka tabbatar da zurfin taurare Layer fiye da ruwa quenching. Anfi amfani dashi don quenching na gida.


Lokacin aikawa: Afrilu-08-2024